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How to Choose the Right Metal for Your Custom Badges?
Apr 28, 2023


How to Choose the Right Metal for Your Custom Badges? 

When you decide to create custom metal badges, one of the most important choices you will make is the type of metal. This choice can change the look, feel, cost, and even how long your badges last. With so many options, how do you pick the right one?

This simple guide will walk you through four kinds- the most common metals used for custom badges, helping you make the best choice for your project.



1. Zinc Alloy: The Most Popular Choice

Zinc alloy is the most common metal for custom badges today. It's a great mix of quality and cost.

Why choose it? Zinc alloy is strong, but it's also easy to mold into fine details and complex 3D shapes. It works perfectly with both soft enamel and hard enamel processes, giving you a bright, colorful finish. It's also very good for plating, so you can easily get a gold, silver, or antique look.

Best for: Almost all types of custom enamel pins, lapel pins, and detailed 3D metal badges. It's a top choice for wholesale custom badges and bulk orders because it offers great value.

Keep in mind: It's a very reliable and budget-friendly option for most needs



2. Iron: The Strong and Affordable Option

Iron is known for being very strong and having a lower cost.

Why choose it? Iron is one of the strongest metals available for stamped badges. It's often less expensive than other metals, making it a good choice for cheap custom badges in large amounts. It's commonly used for simple, flat badges.

Best for: Simple design badges for uniforms, security badges, or promotional badges where high strength and low cost are key.

Keep in mind: Iron can rust if its plating or paint coating is damaged. For outdoor or long-term use, ensure it has a good protective finish.


3. Brass: The Classic and High-Quality Finish

Brass has a beautiful, warm yellow color and is a classic choice for high-quality items.

Why choose it? Brass gives a very classic and high-end feel. It polishes to a beautiful shine and is excellent for plating. It captures fine details very well, making your custom badge design look sharp and professional.

Best for: High-end award badges, membership badges, and collector badges where a premium look is important.

Keep in mind: It is usually more expensive than zinc alloy and iron.


4. Copper: The Unique and Vintage Look

Copper offers a unique look that is perfect for a vintage or high-end style.

Why choose it? Copper has a lovely red-brown color. It can be polished to a bright shine or allowed to develop a natural patina (a greenish-blue aging effect) for a real antique look. It's soft and great for striking fine details.

Best for: Limited edition souvenir badges, wedding badges, or any project that wants a unique, artistic feel.

Keep in mind: Like brass, it is more costly. Its color will change over time if not sealed with a protective coating.

 

Quick Comparison Table

Metal                          

Best for

Cost                                             

Zinc alloy

Detailed enamel badges, 3D shapes, wholesale orders

Medium

Iron

Strong, simple badges for uniform, promotional badges

Low

Brass

High quality award badges, a classic gold look

High

Copper

Unique, Vintage-style collector badges

High


How to Make Your Final Choice: Ask Yourself These Questions

To find the perfect metal for your custom badges, think about these points:

1. What is my budget? If you need bulk custom badges at a good price, Zinc Alloy or Iron are your best bets.

2. How important is the look? For a rich, classic gold or silver look without the high cost of solid brass, choose Zinc Alloy with gold or silver plating.

3. What is the design like? Do you have fine details or a 3D shape? Zinc Alloy is the best for complex designs.

4. How will the badge be used? For tough, everyday use (like security badges), Iron might be best. For a special club or event badge, Zinc Alloy or Brass would be perfect.



Still Not Sure? We Are Here to Help!

Choosing the right metal is key to creating the perfect custom badge. As a professional badge manufacturer, we have the experience to guide you. Tell us about your project—your budget, your design ideas, and how you plan to use the badges.

Contact us today for a free quote! Let's work together to turn your custom badge design ideas into a reality.